Following are the major projects, which highlight our capabilities in various areas of Industrial Automation.
MATERIAL HANDLING
CHAMBAL FERTILIZERS LTD, Gadepan, India
This system is supported by new generation HMI software for plant operation, fault analysis and management reports.
INDIAN FARMERS FERTILIZERS LTD., (IFFCO), Allahabad, India
The PLC system and MIMIC was provided to monitor the entire fertilizer Bagging Plant process from the control room.
PETRONAS FERTILIZERS BHD., Malaysia
PLC and HMI software for Bulk Transfer into Wagon Loading, Ship Loading and Bagging Plant.
NAGARJUNA FERTILIZERS, India
Fertilizer bagging plant automation for Wagon Loading and material transfers.
ISPAT JSW Dolvi, India
PLC & SCADA for Raw material handling system of entire plant.
PROCESS
PROCTOR & GAMBLE LTD., India, China, Vietnam
Automation for various plants including their detergent unit in India, China and Vietnam.
ISPAT INDUSTRIES LTD., Kamleshwar, India
PLC and Switchgear system for their Acid Regeneration Plant.
HINDUSTAN ORGANIC CHEMICALS LTD., Rasayani, India
Hot Standby PLC system for their Hydrogen plant supported by HMI.
SANJANA CRYOGENIC LTD., Dahej, India
Liquid Ammonia storage facility, Hot standy PLC system at Dahej.
SAFETY
INDIAN PETROCHEMICALS CORP. LTD., India
Safety Interlocking System for Xylene plant with Hot Standby.
NUMALIGARH REFINERIES, Assam, India
The Triple Modular Redundancy System with GMR system from GE-Fanuc, for extremely hazardous and critical plants.
FURNACE AUTOMATION
GRINDWELL NORTON LTD, Uran, India
Furnace Automation system with PLC and the HMI for accuracy to control the process. Recipe selection as required by HMI.
METASTRIPS LTD., Goa, India
PLC and HMI for Walking beam furnace. Also designed the MCC panel and field control system.
KOEN BHARAT, India
Application software for Burner Management of Pushpa Polymers, India Ltd. with GE 90-30 based system.
ISIBAR LTD., Khopoli, India
Fertilizer bagging plant automation for Wagon Loading and material transfers.
TERMINAL AUTOMATION
INDIAN OIL TANKING LTD., Uran, India
Engineering, Supply, Erection and Commissioning of PLC system for their JNPT terminal expansion. Integration was done with the existing system without shutdown. The hardware used was AB 5/60 with Rosemount SCADA package.
OVERSEAS PROJECTS
PETRONAS FERTILIZER LTD., Malaysia
Software development for 3 nos. of multi-station SCADA operation for their Penang Urea Handling System for Ship loader and Wagon Loading.
SAHAVIRYA STEELS LTD., Bangkok
Cold Rolling Mill Automation with LEVEL III (MIS) computer interface using GE Fanuc 90-70 system with Cimplicity HMI software
SHANGHAI GENERAL MOTORS, Shanghai
This is Assembly Line Automation with frequent online changes of parts during assembly. This system was designed so that user (production persons) can easily change the individual car assembly line Automation. The scope involved VB6 programming with SQL database management for user interface using Cimplicity HMI operation.
PROCTER & GAMBLE PANDA LTD., Beijing
Ariel Detergent Manufacturing Plant, China. The responsibility including Start Up services right from substation to control systems, control over various vendors and interface of all equipment’s. Technology transfer and Training to the end user.
PERODUA SDN. BHD., Kuala Lumpur, Malaysia
Assembly line Automation for Perodua Motors, Kuala Lumpur, Malaysia involving integration of manufacturing facilities with Production Tracker System of the Shop Floor.
GM - HOLDEN, Melbourne, Australia
Scheduling and Sequencing System development for Engine Assembly Plant. Material warehouse interface with the scheduling system for material supply. The Process Monitoring and Control System was also developed for shop floor activity monitoring.
PRIMWHEEL, China
This project was offloaded from Canefco Limited, Canada. It involved Startup services for Furnace Automation, site erection & construction supervision, PLC hardware and Panel testing, Panel erection at site etc.
EQUIPMENT SUPPLY
SAFE AREA PANELS AND EQUIPMENTS
The control and power panels, other equipments required for process and control, at continuous process plants, at normal and specific environments like Offshore, High Temperature zone, Harsh Climatic areas and Submerged Areas etc.
HAZARDOUS AREA PANELS AND EQUIPMENTS
The control and power panels, other equipments like sensors, detectors, junction boxes required for the automation in hazardous area for gas group II C (hydrogen) and lower range.